Est. 2019 - Ozark, Missouri Halloran Blades

Four knives.
Made slowly.

I forge in batches of ten. When they're gone, the list reopens.

Current batch ↓
The Meridian, fresh off the stones, on the bench where it was made

Plate I - The Meridian, off the stones · Batch 14

I  /  IV
The Meridian - 4.5 inch field knife with stabilized walnut scales
The Meridian · 80CrV2, convex ground

No. 1 - Field

The Meridian

The knife I reach for when I leave the shop. A 4.5″ drop point in 80CrV2, ground thin enough to slice an apple and stout enough to split kindling without complaint.

Steel
80CrV2 carbon
Handle
Stabilized walnut
Edge
Convex, 4.5″
Lead time
Ships from this batch
Price
$385

2 of 10 remaining Purchase

II  /  IV
The Drover - 3.25 inch everyday-carry fixed blade with canvas micarta handle
The Drover · AEB-L, flat ground

No. 2 - Everyday carry

The Drover

A 3.25″ fixed blade that disappears on a belt. I carry the first one I ever made; it has opened feed bags, dressed birds, and outlived two trucks.

Steel
AEB-L stainless
Handle
Natural canvas micarta
Edge
Flat, 3.25″
Lead time
Ships from this batch
Price
$290

6 of 10 remaining Purchase

III  /  IV
The Hearth - 8 inch san mai gyuto with octagonal bog oak handle
The Hearth · 26C3 san mai, wrought cladding

No. 3 - Kitchen

The Hearth

An 8″ gyuto in san mai - a hard 26C3 core jacketed in soft wrought iron. I flatten the bevels by hand until it falls through an onion under its own weight.

Steel
26C3 san mai
Handle
Octagonal bog oak, horn ferrule
Edge
50/50, 8″
Lead time
Next batch
Price
$540

Batch sold Join the waitlist

IV  /  IV
The Brush Hook - forward-weighted camp chopper with oiled hickory handle
The Brush Hook · 5160, quarter-inch stock

No. 4 - Camp

The Brush Hook

A camp chopper with its weight carried forward, ground from quarter-inch 5160. It clears trail, splits rounds, and quarters like a hatchet that learned manners.

Steel
5160 spring
Handle
Oiled hickory
Edge
Convex, 9.5″
Lead time
Ships from this batch
Price
$460

1 of 10 remaining Purchase

The work

Six weeks, three rooms' worth of work, one pair of hands.

People ask why the list is long. This is why. Each batch of ten spends six weeks between the first fire and the last coat of oil, and every step happens in a forty-year-old pole barn at the end of a gravel road outside Ozark. Nothing is sent out. Nothing is batched past the point where I can hold every knife in my head at once. Ten is that number.

Fire

The steel arrives as bar stock and leaves the forge as something else. I work at a shade past 1,900 degrees, moving the bar before it cools, drawing the point and setting the distal taper with the hammer rather than the grinder. Forged geometry is quieter than cut geometry - the grain follows the blade instead of running out the edge.

A bar of steel held in the mouth of the forge at welding heat
The forge at welding heat · 2,300°F

Grind

After heat treat, every bevel is set on a slow-turning wheel and finished on hand stones. This is the step that cannot be hurried and cannot be hidden: a grind is either even or it isn't, and oil finish tells the truth. I spend more hours here than everywhere else combined.

A shower of sparks thrown from the grinding wheel in a dark shop
Setting the bevel · 60-grit ceramic, half speed

Fit

Handles are shaped to the tang with rasps and files, never templates, so no two are identical and every one is symmetrical where your hand can feel it. The scales are pinned, epoxied, and left overnight under clamps; the final shaping happens after the glue has made the knife one object instead of three.

Walnut handle scales being fitted to a tang on the workbench, shavings curling beside
Fitting walnut to the tang · rasp, file, overnight clamps

"If it ever fails in honest use, send it back. I'll reforge it or refund it."

- T. Halloran

The list opens when the next batch does.

Leave an email and you'll hear from me once - when the fires are lit and the count is posted. Nothing else, ever.

Current wait · 9-12 weeks